Deluxe Replacement Hot Tub Covers

cutting department

attaching safety label

marine grade thread

marine grade vinyl

locking buckles

durable hinge

Aegean Spas and Hot Tubs® are European distributors for Castle Spa Covers®. These covers are 'top of the range' in materials and workmanship; the choice of discerning customers.

We start in the pattern department where an extensive library of line drawings and specifications ensures a perfect product fit. You’ll get timely turnaround because we constantly update the technical specifications for all sizes and styles of spas.

Our materials department ensures that each spa cover is constructed of high grade, inspected components. Our marine grade vinyl is tough and durable and treated with a special stabilizer to prevent colour loss from Ultraviolet rays. Flawless aluminium channel bars form the structure of the cover for superior strength. Inside, the high-density polystyrene foam core provides excellent insulation from heat loss. We stock hardworking, 5 mil tri-extruded plastic to seal the foam core, even the zipper is of the highest quality, able to handle a million ups and downs.

Putting it all together are some of the best sewing professionals and fabricators in the business. When it comes to quality construction, our fabrication department doesn’t miss a stitch.

1. Marine Grade Vinyl
   Tough and resilient, 100% polyester backing, mildew treated face and back
2. Tough Mesh Bottom
   10 ounce strand-coated polyester mesh with a 9x9 weave for superior strength
3. Commercial Quality Zipper
   Heavy-duty 45 nylon zipper chain and aluminium pulls
4. Locking Buckles
   Acetal locking buckles keep the cover on until you turn the key
5. Heat-Saving Seals
   High density polyurethane foam moisture seals at folds to prevent heat loss
6. Sturdy, Reinforced Handles
   Triple folded reinforced vinyl backed up with double-stiched seams for the sturdiest of handles
7. Triple Strength Straps
   Triple folded reinforced vinyl double-sewn seams
8. Marine Grade Thread
   Marine grade polyester thread is used on all Castle Covers
9. Insulating Polystyrene Core
   Our expanded polystyrene has top-rated insulation properties and the foam core’s tapered design keeps rainwater off the spa cover
10. Durable Reinforced Hinge
    The aluminium channel reinforcement at the cover hinge adds strength and durability
11. 5 mil Moisture Barrier
    The 5 mil thick tri-extruded plastic wrap prevents moisture form reaching the foam core
12. Rugged Reinforced Stitching - adds durability
13. Easy Care - A little soap and water does it
14. 1 Year Warranty
    Our warranty guarantees product performance for one year from date of purchase on both materials and workmanship.
15. Designer Colours
    Castle Covers come in a wide variety of colours